电控永磁吸盘系列

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金属切削机床专用电控永磁吸盘
Electropermanent magnetic chuck for metal cutting

快速装夹,快速定位,装夹时间节约90%
Quick clamping,rapid positioning,saving 90% time               
五个面一次编程加工到位,无需避让夹具和二次装夹找正。机床操作人员劳动强度大大降低,无需人工上压板      螺丝
Once clamping,  workpieces machined on 5 sides ,without avoiding the chuck,,without one more   clamping/positioning
Labor intensity reduced greatly,  no need manual clamp screw





一、电控永磁吸盘产品优点:

●   工件一次装夹即可实现五面切削加工
●    最大限度使用机床的加工能力,工件可以大于工作台面;
●   节省工件装卸时间50%-90%,提高人工和机床的生产效率,限低员工的劳动程度
●   不需要改变机床和生产线
●   适用卧式和立式机床重型高速切削的装夹
●   适用弯曲、不规则工件加工;
●   恒定的夹紧力,夹紧状态下无需电力,没有磁力线辐射,没有任何发热现象;
●   由于工件受力均匀,工件不会产生变形,加工不会产生震动。提高刀具的使用寿命,保证产品的精度和质量;
●   简化CNC/FMS编程,易于链接CAD/CAM系统。

●   Features of electropermanent magnetic chuckonce being clamped by the chuck,  workpieces are machinable on five sides.
●   Workpieces can exceed the size of the worktable’s surface,  clamped by the chuck.
●   The chuck can save 50-90% of the time for clamping ,increase productivity, reduce the labor intensity.
●   The cutting machine and it’s surroundings do not need to make any changes ,when the chuck is installed on the cutting machine.
●   The chuck is suitable for   workpieces clamping of high-speed heavy cutting on all kinds of horizontal or vertical metal-cutting machine tools.
●   The chuck can clamp workpieces with irregular or warped surfaces.
●   The chuck has constant clamping force, no magnetic radiation, no heat, no need electricity to maintain the force.
●   The chuck can improve the service life of the cutting tool,  ensure the accuracy and consistency of product .Because of the uniform symmetrical and strong clamping force , workpieces have no deformation and no vibration.
●   The chuck can simplify  CNC/FMS programming and CAD/CAM system linking.

 


 

 二、标准配置:

●  主体磁盘
●  带充/退磁(MAG/DEMAG)功能的控制器
●  长5米的供电电缆
●  长5米的充/退磁电缆
●  普通强电连接器
●  预留机床接口
●  使用说明书及安全操作指引

●  Standard configuration:
●  The main body of the chuck.
●  the controller with magnetization/demagnetization function
●  5m long power cable.
●  5m long mag/demag cable .
●  Ordinary heavy-current connector.
●  interface linking to the machine tool.Instruction book.



选配:

●  导磁块

●  高级强电连接器

●  九级磁力可调控制器

●  Optional:

●  Extension pole

●  Senior heavy-current connector

●  Nine-grade adjustable controller

 

 注:可以根据客户要求定制吸盘

 we offer custom-made chucks to users.








三、产品系列
 

加强磁力DM5HD系列
High density DM5HD series
型号Spec. 磁盘尺寸Chuck Size(mm) 磁极尺寸
Pole Size
(mm)
磁极个数
Pole Qty.
(pcs)
长L 宽 W 高H
DM5HD-203 230 320 60 50X50 12
DM5HD-205 230 470 60 50X50 18
DM5HD-206 230 620 60 50X50 24
DM5HD-208 230 770 60 50X50 30
DM5HD-209 230 920 60 50X50 36
DM5HD-210 230 1060 60 50X50 42
DM5HD-303 300 320 60 50X50 16
DM5HD-305 300 470 60 50X50 24
DM5HD-306 300 620 60 50X50 32
DM5HD-308 300 770 60 50X50 40
DM5HD-309 300 920 60 50X50 48
DM5HD-310 300 1060 60 50X50 56
DM5HD-403 410 320 60 50X50 24
DM5HD-405 410 470 60 50X50 36
DM5HD-406 410 620 60 50X50 48
DM5HD-408 410 770 60 50X50 60
DM5HD-409 410 920 60 50X50 72
DM5HD-410 410 1060 60 50X50 84
DM5HD-503 490 320 60 50X50 28
DM5HD-505 490 470 60 50X50 42
DM5HD-506 490 620 60 50X50 56
DM5HD-508 490 770 60 50X50 70
DM5HD-509 490 920 60 50X50 84
DM5HD-510 490 1060 60 50X50 98
DM5HD-603 600 320 60 50X50 36
DM5HD-605 600 470 60 50X50 54
DM5HD-606 600 620 60 50X50 72
DM5HD-608 600 770 60 50X50 90
DM5HD-609 600 920 60 50X50 108
DM5HD-610 600 1060 60 50X50 126


 

标准磁力DM5ST系列
Standard DM5ST series
型号Spec. 磁盘尺寸Chuck Size(mm) 磁极尺寸
Pole Size
(mm)
磁极个数
Pole Qty.
(pcs)
长L 宽 W 高H
DM5ST-203 220 350 60 50X50 10
DM5ST-205 220 470 60 50X50 14
DM5ST-206 220 650 60 50X50 20
DM5ST-208 220 770 60 50X50 24
DM5ST-209 220 950 60 50X50 30
DM5ST-210 220 1070 60 50X50 34
DM5ST-403 380 320 60 50X50 20
DM5ST-405 380 470 60 50X50 30
DM5ST-406 380 620 60 50X50 40
DM5ST-408 380 770 60 50X50 50
DM5ST-409 380 920 60 50X50 60
DM5ST-410 380 1070 60 50X50 70
DM5ST-603 570 320 60 50X50 32
DM5ST-605 570 470 60 50X50 48
DM5ST-606 570 620 60 50X50 64
DM5ST-608 570 770 60 50X50 80
DM5ST-609 570 920 60 50X50 96
DM5ST-610 570 1070 60 50X50 108


 

加强磁力DM7HD系列
High density DM5HD series
型号Spec. 磁盘尺寸Chuck Size(mm) 磁极尺寸
Pole Size
(mm)
磁极个数
Pole Qty.
(pcs)
长L 宽 W 高H
DM7HD-202 245 245 60 75x75 4
DM7HD-204 245 455 60 75x75 8
DM7HD-206 245 630 60 75x75 12
DM7HD-208 245 815 60 75x75 16
DM7HD-210 245 1000 60 75x75 20
DM7HD-302 335 245 60 75x75 6
DM7HD-304 335 455 60 75x75 12
DM7HD-306 335 630 60 75x75 18
DM7HD-308 335 815 60 75x75 24
DM7HD-310 335 1000 60 75x75 30
DM7HD-404 425 455 60 75x75 16
DM7HD-406 425 630 60 75x75 24
DM7HD-408 425 815 60 75x75 32
DM7HD-410 425 1000 60 75x75 40
DM7HD-502 515 245 60 75x75 10
DM7HD-504 515 455 60 75x75 20
DM7HD-506 515 630 60 75x75 30
DM7HD-508 515 815 60 75x75 40
DM7HD-510 515 1000 60 75x75 50




 

常备库存磁盘型号
Daily inventory for sale
型号Spec. 磁盘尺寸Chuck Size(mm) 磁极尺寸
Pole Size
(mm)
磁极个数
Pole Qty.
(pcs)
长L 宽 W 高H
DM5HD-403 410 320 60 50X50 24
DM5HD-405 410 470 60 50X50 36
DM5HD-406 410 620 60 50X50 48
DM5HD-508 490 770 60 50X50 70
DM7HD-508 515 815 60 75x75 40



 


四、浮动延伸磁极应用 
 

1、固定延伸磁极用来固定表面光滑的工件。延伸磁极的合理布置可以对工件轻松实现通孔的镗钻加工。

2、浮动延伸磁极用来夹持表面不平整甚至弯曲的工件,对曲面、凹凸面等不规则底面的工件施行加工。

1. Fixed extensions pole are used for clamping workpieces with smooth surface . Through the reasonable arrangement of fixed extensions, through-hole boring or drilling can be finished.

2. Mobile extension poles are used for clamping workpieces with irregular or warped surfaces.A flexible magnetic base has been developed capable of adjusting itself to the workpiece to be clamped and to lock it firmly with no deformation



 

浮动延伸磁极通用方案:
The standard solution of mobile extension pole:

 

  用三个固定延伸磁极和适当数量的浮动延伸磁极,紧固于吸盘磁极上,使工件底面完整投影到延伸磁极面。一旦充磁,延伸磁极将全部按照工件底面形态紧密贴合工件面,强力夹紧并稳固支撑。

  The standard solution foresees the use of 3 fixed extension poles plus a suitable number of mobile ones(self-adjusting extension poles),bolted to the generator poles ,in order to achieve the best contact surface with the workpiece.Once locked they provide full support to the workpiece and the high potential magnetic flux circulation stiffens the extension /piece contact making it monolithic.



 

浮动延伸磁极的优点:

●  快速、自动贴合并支撑工件,磁力到达全部接触面上;

●  夹紧后不会将工件强拉变形;

●  一次装夹后加工即可达到精确的平面度

●  使工件应力快速有效释放

●  可实现轮廓与通孔加工

●  保护吸盘表面,延长整个磁盘的使用寿命

●  Advantage of mobile extension poles:

●  Rapid,automatic shimming of the workpiece, clamped over the entire contact surface

●  Distortion-free clamping

●  Centesimal planarity over large surface areas with a single positioning operation

●  Rapid stress release

●  Contouring and through drilling

Extended working life of the magnetic surface







浮动导磁电控永磁吸盘应用
                                                

浮动导磁电控永磁吸盘,应用于:机床床身、导轨等平面度和平行度要求高或机械装夹易变性的零件,使用浮动导磁电控永磁盘,工件在无任何机械装夹应力的自由状态下加工,大大提高零件加工精度,提高设备产品装配精度。

Electropermanent magnetic chuck with mobile extension poles for  high precision machining, applied on high-precision machining of machine tool beds , guide rails and parts easy to deform. Machined on  mobile extension poles ,workpieces get free ,and are capable of very high precision





五、电控永磁吸盘的其它应用 

 

● 电控永磁玻璃夹具

   electropermanent magnetic chuck for glass clamping



 

  适用于加工研磨手机触屏玻璃、平板电脑触屏玻璃等玻璃产品。高效率多层式装夹,一次叠放2至5件玻璃同时加工,比传统真空吸盘一次只能吸紧一件/一层玻璃加工,效率大幅提高了2至5倍!

  Multi-layer stacked and clamped on the electropermanent magnetic chuck,nonmetallic materials,such as mobile phone touch-screen, tablet touch-screen,are easy to grind,drill,slot, chamfer,etc.

  This clamping method is 2 to 5 times more efficient than vacuum chucks,which only clamp one piece .

  This clamping method is 2 to 5 times more efficient than vacuum chucks,which only clamp one piece .




 

● 电控永磁冲压模具装夹系统

 electropermanent magnetic die clamping system


     ● 开启方便

     ● 换模装夹--安全、简单、快速

     ● 适合各种规格的冲压模具

     ● easy to activate:

     ● die clamping quick/easy/safe,

     ● suitable for dies of any size


 

  电控永磁冲压模具装夹系统有两块磁性吸盘构成,并配有控制系统。极易安装于冲压机床中,并与机床整合成一体。

  Electropermanent magnetic die clamping system is made up of 2 magnetic modules.

  It's easy to install,and integrate into the existing machine and controls.


  电控永磁冲压模具装夹系统改良了生产过程,精益生产和小批量及时生产极易得以实现。
       An electropermanent magnetic quick die clamping system changes the entire production process allowing for lean production and small batches.It is in the heart of this change with no hidden time to fix clamps ,make adjustments or test between 2 production batches.


 

  ● 电控永磁装夹系统在合模机、单(多)晶硅切方机中的应用

  Electropermanent magnetic clamping system applied on Die spotting machine

  Mono-crystal silicon(polysilicon) square machine